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Basics of Gray Iron Casting Design: 10 Rules for Engineered Quality

With attention to these key dos and don’ts of engineering gray iron castings, you can ensure fewer design-related defects and optimized cast geometry.

In its simplest form, casting involves using a pattern to form a mold cavity into which molten metal is poured, solidifies and becomes a component. In actuality, the process begins before the pattern is made, at the point when an engineer decides on the best design for the component. Only with a working knowledge of what a foundry can and can’t do can an engineer design a truly efficient part— one that takes advantage of both material and specific casting process advantages.

Gray iron is one of the most versatile metals, but a knowledge of its distinct characteristics is integral to an efficient design. This article details 10 rules of gray iron design. Equipped with this basic knowledge, an engineer will have a good basis for optimizing cast components.

Next: Rule 1. Visualize the Casting in the Mold >>

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Atlas Foundry Company, Inc.
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Marion, IN 46952-3348
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10 Rules for Engineered Quality

This article was adopted from a section of Casting World Magazine. Reprinted with permission.